Siete pasos para entender los transportadores de guía anular

 Have you ever wondered why those parts in the factory can “run” to the next station by themselves? Why hundreds of parts can be accurately assembled on the cell phone assembly line? Well, the secret is in the ring guide conveyor! This thing is like the production line is equipped with a “smart runway”, so that the goods work in circles. Today, we will break open the crumbs to talk through it, guaranteed that white people can also understand in seconds!

 First, what in the end is a ring guide rail conveyor line? Simply put, it is a “closed-loop intelligent runway”.

 Imagine: the linear track and bends into a circle (round, square, ellipse can be), loaded with sliders, motors and control systems – all work! This is the core of the ring guideway conveyor line. It specializes in solving the assembly line “circle” problem, so that the workpiece in the closed orbit cycle run, without manual moving around.

•  ring guide conveyor -Core five pieces:
  •  Guide rail: straight line + arc segment spelled closed loop “track”, steel quenching treatment, wear-resistant and anti-manufacturing.
  •  Slider (workstation): carrying the workpiece running “car”, a slider is a workstation.
  •  Drive system: servo motor with synchronous belt/chain to control speed and start/stop.
  •  Positioning device: millimeter-level precision parking (precision 0.05mm!), more stable than the master hand.
  •  Control brain: PLC programmed command, stop when you say stop when you say go.
     To put it bluntly, it is a 24-hour not lazy cycle porter, the fastest speed of 3 meters per second, but also at any time to “step on the brakes” positioning!

 Second, what makes it better than the traditional conveyor line? Three great skills to crush rivals!

 Why bosses rush to change the ring guide? Traditional belt line, chain line can not compare:

 Lesson learned: an electronics factory with a belt line transport chip, positioning deviation scrapped a basket of goods; replaced with a ring guide, the yield rate soared directly to 99%!

 Third, where can I see it? These five industries have been used crazy!

 You think it is only in the automobile factory? Wrong! You drink milk tea, with cell phones have it credit:

1.  Auto parts: engine parts in the rectangular guide cycle assembly, 1 minute to put together a gearbox.
2.  3C electronics: cell phone shells in the oval line “running circles”, mechanical arm click click screws, daily output of 100,000 units.
3.  New energy battery: lithium battery group vertical guide rail vertical transportation, avoiding the high temperature area and save space.
4.  Medical consumables: syringes are encapsulated in a clean circular line, with no dust and zero contact.
5.  Envasado de alimentos: milk tea cups and lids are stacked and boxed, 8000 cups in one hour.
    To tell the truth: as long as the need for “circular flow operation”, it quietly work – automation behind the invisible big brother!

 Fourth, choose the wrong model will be overturned? Three secrets to avoid the pit!

 Don’t be fooled by sales! Ring guide selection to see through these three points:
 ▶ Look at the shape to choose the track

•  Light cargo small parts (cell phone parts) → choose elliptical guide, turning fast and low cost.
•  Heavy cargo large parts (automobile chassis) → on the rectangular guide, strong rigidity and resistance to deformation.
•  Tight space → vertical guide rail, vertical run to save 50% of the ground.

 ▶ Look at the load pick transmission

•  High-precision positioning (chip assembly) → synchronous belt drive, the error is less than a hair’s breadth.
•  Heavy-duty transportation (engine block) → chain drive, pulling force is comparable to towing a truck.

 ▶ Look at the environment to determine the material

•  Food factory → stainless steel + PU synchronous belt, waterproof and rustproof can be washed.
•  Welding workshop → high-temperature resistant coated guide rail, carrying 300 ℃ sparks.
   Turnover case: a factory with ordinary guide rail transport high-temperature metal parts, three days of deformation card death, production stoppage loss of millions!

 Five, maintenance lazy what consequences? Light is downtime and heavy is scattered!

 Ring guide like a car, the more pain it is more durable:

•  Must be done every day:
  •  Gas gun blowing rail slag (especially metal shavings) – stuck slider all paralyzed;
  •  Listen to the motor noise – “buzzing” sound is the bearing distress signal.
•  Monthly big trick:
  •  Check synchronous belt tension (press down <3mm) – loose slipping, tight chipping;
  •  Give the guide on the food-grade grease – dry grinding accelerated three times scrapped.
     Blood tears lesson: a battery factory half a year without maintenance, synchronous belt fracture, assembly line stops two days loss of 2 million!

 Six, do not use it how? Three major pain points drive crazy workshop!

 Stick to the traditional conveyor line? Be careful to be peer rolled fly:

1.  Efficiency neck: workpiece handling back and forth, 30% of the time wasted on the “road”.
2.  Accuracy can not be: positioning by artificial right, the yield rate is stuck in 90% of the dead not to go.
3.  Costs can not be suppressed: a belt line with 10 workers, wages are more expensive than the equipment.
    To say a few words: now there are still factories with a belt line to move car parts? Hey, competitors wake up in the middle of the night laughing!

Seven, personal opinion: it turned the “assembly line” into a “circular economy”.

 Dry factory for more than ten years, the ring guide most convincing to me is that it reconfigures the logic of production: before the production line like a voracious snake – the longer the more difficult to manage; now it is the snake’s head bites the tail, become a closed-loop high-efficiency circle. Workers from the “porter” upgraded to “equipment commander”, the plant to save space to put new machines, our online shopping 24-hour delivery also rely on it to support!

 But I’m also worried: when the ring guide covers all the handling, those teachers how to do? Technology is a double-edged sword, forcing us to think: how to take the old workers to learn programming? How to balance intelligence and employment? But then again, the efficiency revolution can’t be stopped – after all, who doesn’t want to build better goods with less effort?

 The next time you take apart a new cell phone, consider that it may have just finished running a marathon on a circular guideway. Don’t have a “smart track”? Hey, the first model you grabbed is probably still stuck on the assembly line!