Flexible chain plate line–Selection and maintenance guide

What kind of black technology is hidden in those conveyor lines in factories that can turn corners and climb slopes, and can be assembled randomly like Transformers? Why can it directly increase productivity by 40%? Today we will break open the crumbs to speak through - Flexible Chain Plate Line This system, from the principle to avoid the pit, hand in hand to take you to see and understand the doorway!

First, basic literacy: what is this thing in the end? What makes it better than traditional conveyor lines?

The core principle In a word: with high-strength engineering plastics chain plate spelled “conveyor belt”, relying on the motor tugging the chain to run, the material will follow the skidding. But its killer in the structure :

Modularized design : like Lego, straight line, turn, climb the slope at random combination, the workshop layout changes it will follow the change;
Flexible bearing support : the chain piece can be twisted and turned, the minimum turning radius of only 150mm, narrow space still drill;
Self-lubricating black technology : no need to drip oil! Plastic chain plate reduces friction by itself, bidding goodbye to greasy workshop completely.

Four advantages of traditional equipment :

The king of power saving : motor intermittent start, energy consumption is directly reduced by 60%;
Mute monster ：Noise <30 db, library-level quiet (traditional line with tractor-like);
Carrying the builders : Heavy-duty models carry 500kg per meter, and car engines can be towed as usual;
Maintenance-free : change the chain plate 30 seconds, discontinued? The company’s website is a good source of information about the company’s products!

Tearful comparison ： A factory with traditional roller line to change the layout, shutdown three days disassembly – change flexible chain plate line? Two hours to reorganize the finish!

Second, the actual combat guide: how to choose the type? Which industries must use it?

Selection of pit-proof mnemonics (teacher master stepped on mine summary):

Examination items	Deadly details	Cases of overturning
Chain plate material	Food factory closed eyes to choose POM plastic	Miscellaneous brand chain plate transport meat products, three months cracks hide bacteria
Load verification	Require 1.5 times load test machine for 48 hours.	Idle and smooth as soon as the goods on the slippery, stop production compensation of 300,000 yuan
Environment Adaptation	Chemical plant must choose corrosion-resistant plating	Ordinary chain plate in acid and alkali, half a year rust through the leakage of materials.
Motor Configuration	Dual drive is necessary at the turn!	Single drive slips and spills parts on the ground.

Industry Counterpart Program (Don’t choose the wrong one):

Food factory : Choose glossy POM chain plate + stainless steel frame, high-pressure water gun directly;
Electronic workshop ：Anti-static model + servo positioning, error ≤ 0.5mm;
Automobile assembly ：Heavy duty line + double-layer rollers, carry the engine vibration;
Pharmaceutical assembly line : full arc dead-end design, GMP certification.

Vitrans Flexible Chain Conveyor _ Sliding Conveyor System

Third, the deadly minefield: ignore these? The production line will collapse to you in minutes!

High-frequency overturning triple strike :
1. Chain plate cracking and scrapping

Root cause ： Plastic chain plates are transported with high temperature above 80℃.
Solution : Directly put the stainless steel chain plate on the over-temperature.

2. Material slippage and accumulation

Root cause ：Oil-contaminated rail or welding slag jammed seam
First aid ： Alcohol cotton rubbing rail + change polyurethane anti-skid wheel.

3. Sorting disorder out of control

Root Cause ： No photoelectric sensor installed.
Kill ：RFID scanning code, mismatch rate reduced from 5% to 0.1%.

Maintenance red line (violation of a costly):

Prohibit the use of acid and alkali cleaning agents : Corrosion of chain plate bearings, directly scrapped;
Strictly prohibit overloading and hard disliking : don’t transport 550kg for nominal 500kg, deformation is not negotiable;
Regularly check the tension : Quarterly testing, loose immediately adjusted!

The real lesson : a pharmaceutical factory with strong alkali wipe chain plate, the results of bearing erosion – the whole line paralyzed lost 500,000 yuan!

Fourth, the future has come: will not play smart upgrade? Waiting to be eliminated!

Flexible chain plate line is not a “silly run” conveyor belt! Industry veterans predicted :

Intelligent sorting into the standard : Code scanning automatic shunting, Wei Chuang’s VF system has been realized;
New height of energy consumption : AI speed regulation algorithm, automatic speed reduction in congested section, power saving 15% more;
Modularization 2.0 Era ：Such as Suzhou Jinyi’s profile assembly line, restructuring the whole production line in three days.